Piper (PVC Wheelchair)

Piper is an active wheelchair made with 1" diameter PVC. Therefore, it is only suitable for people under 150 lbs (this is a guess). Heavier people should use 1.25" or 1.5" diameter PVC.
Piper features two 4" caster wheels in the front and 24" x 1" street tires on 540 rims for the rear wheels. The frame weighs about 20 lbs (not including the rear wheels). Piper features an aftermarket padded aluminum backrest that has up/down adjustability.
My prototype model has a 15" wide seatpan which is about my size. I typically use 25" wheels, but since 24" (540) are more common, the frame is based on 24" x 1" wheels. The wheel size can be modified as desired.
I am using (pre-bent) large grey 90 degree elbows for the curved part of the leg supports. I used a heat gun to reduce the angle from 90 to 75 degrees to allow for 15 degrees of dump. There is a "Brake Bar" which can be use to hold the brackets for either upper mounted or lower mounted undermount brakes (wheel-locks).
Piper Fabrication Photos
Piper Stock List
Frame
-
(2) 1"x 10' PVC tube.
-
(1) 1"x 4"x 6' PVC trim board (for rectangular camber tube).
-
(6) 1" Slip-T brackets
-
(2) 90 degree Large Elbow connectors
-
(2) 3"x1.25" punched zinc sq tube (DIY) axle brackets
Fasteners
-
A small box of 3/4" wood screws.
-
(6) 3.5" x 5/16" bolts, nuts, washers.
-
(6) 1" plastic Saddle Washers.
-
Aftermarket Wheelchair Parts
-
(2) 4" stem caster forks and wheels.
-
(2) Axle receivers
-
(2) Quick release axles.
-
(2) 24" (540) wheelchair wheels.
-
(1) Rigid backrest with padding
-
(1) Seat cushion.


Frame Component Dimensions
(1) Back Panel - 15" x 8"x 1/4"
(2) Metal Backrest Supports - 8" x 7/8"
(2) Back Supports - 13"
(2) Lower Chassis - 21"
(2) Upper Chassis - 15"
(1) Seatpan - 15" x 14"x 1/4"
(2) Rectangular Camber Tube - 15" x 4"x 1"
(2) Camber Mounting Brackets - 6"x 2.5"x1"
(2) Upper Leg Large 90 degree elbows - Cut off 2".
(2) Lower Leg Supports - 8"
(2) Front Caster Supports - 2.5"
(1) Seat Cross Brace - 11.5"
(1) Lower Chassis Cross Brace - "11.5"
(2) Footrest Tubes - 10", 6"
(2) Sideguards - 15" x 8"
(1) Brake Bar - 15" x 2" x 1"

.png)
























